D-MAX DMC-20SEC Manual de usuario Pagina 38

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If we suppose that the optimal size of image base is determined (and which cannot be exceeded)
and relevant images are collected resulting in a reasonably good image base. At this point
another question arises: how can the engineers update the database with new images? It is
very hard to determine which images from the new image-set need to be stored and which
images need to be deleted from the current image base. There are several criteria such as the
date created, the number of similar images etc. which can be used as the basis of the updating
decision but a precise numerical factor which shows the usefulness of pictures in the database
is much more difficult to determine.
The aspects and concepts mentioned in this section have shown that the usage and perfect
operation of automated optical inspection system requires human control and supervision.
Although the devices’ algorithms are able to execute fast, accurate, efficient, reliable, “assid‐
uous” and continuous inspection (they appear to be much more suitable than human operators
as a consequence!) without being fed sufficient intelligence they cannot adapt immediately
and independently to changes in manufacturing. Therefore the quality inspection process can
hinder the increased spreading of autonomous electronic manufacture.
Several researches and developments are focusing on the problem to redeem the status of the
human operators’ work and to provide help for AOI engineers. Very interesting research
directions are in automatic algorithm parameter optimization methods. The AOI devices on
the manufacturing line monitor the quality of the algorithms (number of false calls and slip-
through, if possible) and on occasions they adjust the parameters using the image base to create
a better, higher quality algorithm. The engineers only need to take care of special cases like
changing the lighting or creating new inspection methods. Although the automatic parameter
optimization methods do not have to satisfy high real-time criteria, it is important to determine
the optimized parameter values in a relatively short time. It is easy to verify that even in the
case of having some dozen parameters; the analysis of all parameter-combinations takes a very
long time (years) therefore heuristic search methods have to be used to solve the optimization
problem.
Figure 29. Quasi-tombstone
Materials Science - Advanced Topics
424
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